The one yen coin is a readily recognizable item used by Japanese residents on a daily basis.
Official one yen coins produced by the Japan Mint are 100% pure aluminum. The alloy produced by adding various elements is called aluminum alloy.
Aluminum is actively used in a broad array of fields ranging from beverage cans to automobile parts. The addition of elements to pure aluminum produces the various characteristics needed by each of these fields.
Aluminum is steadily being adopted in cutting-edge fields through the addition of new functionality to its familiar conventional characteristics amidst modern-day demand for more diverse and advanced materials.
Lightweight
Aluminum is 1/3 the specific gravity of iron. This lightness is being effectively utilized to boost the operating efficiency of sliding and rotating parts, reduce product weight, and enhance products in a variety of ways.
Strong
Has great specific strength. Recently discovered high tensile alloy is gathering attention as a material for aircraft and large-scale structures.
Corrosion Resistant
Reacts with air, naturally generating a dense, stable oxide film that protects the surface from corrosion.
Good
Workability
Suitable for plastic working. Easily workable into thin, complex shapes that can be additionally processed with relative ease.
Good
Electrical Conductivity
Only 60% the electrical conductivity of copper but 1/3 the specific density, so can pass twice the current as the same weight of copper. Increasing demand in the electronics field.
Not
Magnetic
Nonmagnetic material unaffected by magnetic fields. Utilized for a wide array of applications including medical electronic devices, mechatronics equipment and linear motor cars.
GoodThermal Conductivity
Approximately 1/3 the thermal conductivity of iron. Good thermal conductivity also means rapid cooling, a property facilitating use in various areas such as air conditioners, engine parts, heat exchangers, radiating fins, heat sinks.
Resistant to Low Temperatures
Characterized by high toughness and resistance to brittle fractures even in extremely low temperatures. These characteristics are attracting attention in cutting-edge fields such as aerospace development, biotechnology, and cryogenically cooled superconductors.
Reflects
Light and Heat
Well polished aluminum reflects infra-red radiation, electromagnetic waves, and a full range of heat rays. Widely used in electronics after mirror finishing is used to enhance its reflective properties.
Nonpoisonous
Harmless, odorless and hygienic. Doesn’t damage health or environment like heavy metals. Utilized for these characteristics in fields such as food, pharmaceutical packaging, beverage cans, and medical devices.
Easy to Cast
Characteristics such as a low melting point, generation of protective oxide film on the surface even when melted, minimal gas absorption, and good fluidity make it ideal for thin and complexly shaped castings.
Easy to Join
Can easily gain a highly reliable joint via welding, brazing, soldering, electric resistance welding, riveted joint, adhesion and various other methods. Efficiently streamlines design and application processes.
GoodVacuum Properties
The metal itself has an extremely low gas evolution rate when used in vacuum equipment, and exhibits superb vacuum-reaching performance compared to other materials.
Easily
Recycled
Can be easily melted and recycled due to its low melting point. The energy needed to create secondary metal is a mere 3% of that needed to make primary metal. It can be regarded as an economic material.
Aesthetically Pleasing
Aesthetically pleasing even as bare metal, aluminum can be colorfully coated via surface treatment, making it ideal for fields demanding a high level of designability.
There are several types of aluminum alloy with different characteristics and for a range of applications.
JIS Standard | Alloy Type | Type and Application |
---|---|---|
A1000,etc | Pure Aluminum | Has poor strength. Good workability, corrosion resistance and weldability. Excellent electrical and thermal conductivity. Applications include light reflectors, ornaments, containers, and electric appliances. |
A2000,etc | Al-Cu Alloys Aluminum and Copper |
Good strength and machinability. Ideal for aircraft, transportation equipment and structural material, but not suitable for highly corrosive environments. |
A3000,etc | Al-Mn Alloys Aluminum and Manganese |
Corrosion resistance maintained with added strength. Slightly poorer workability than pure aluminum. Has a wide range of applications including utensils, construction materials, and containers. |
A4000,etc | Al-Si Alloys Aluminum and Silicon |
Used for forged pistons, building panels, and welding wire. Also used as a brazing material due to its low melting point. |
A5000,etc | Al-Mg Alloys Aluminum and Magnesium |
Grinding low magnesium materials produces a highly lustrous finish suitable for ornaments. High magnesium materials are used for can lids and construction materials. Also used for ship building due to high resistance to salt water and contaminants. |
A6000,etc | Al-Mg-Si Alloys Aluminum, Magnesium, Silicon |
6061 - an alloy with a minute amount of added cooper – has good corrosion resistance and is used for various structural materials. The slightly weaker 6063 has good extrudability and is used in a diverse range of construction materials. |
A7000,etc | Al-Zn-Mg Alloys Aluminum, zinc, Magnesium |
Also known as Extra Super Duralumin A7075, it is the strongest of all aluminum alloys. Used for aircraft and sporting goods. |
JIS Standard | Alloy Type |
---|---|
Type and Application | |
A1000,etc | Pure Aluminum |
Has poor strength. Good workability, corrosion resistance and weldability. Excellent electrical and thermal conductivity. Applications include light reflectors, ornaments, containers, and electric appliances. | |
A2000,etc | Al-Cu Alloys Aluminum and Copper |
Good strength and machinability. Ideal for aircraft, transportation equipment and structural material, but not suitable for highly corrosive environments. | |
A3000,etc | Al-Mn Alloys Aluminum and Manganese |
Corrosion resistance maintained with added strength. Slightly poorer workability than pure aluminum. Has a wide range of applications including utensils, construction materials, and containers. | |
A4000,etc | Al-Si Alloys Aluminum and Silicon |
Used for forged pistons, building panels, and welding wire. Also used as a brazing material due to its low melting point. | |
A5000,etc | Al-Mg Alloys Aluminum and Magnesium |
Grinding low magnesium materials produces a highly lustrous finish suitable for ornaments. High magnesium materials are used for can lids and construction materials. Also used for ship building due to high resistance to salt water and contaminants. | |
A6000,etc | Al-Mg-Si Alloys Aluminum, Magnesium, Silicon |
6061 - an alloy with a minute amount of added cooper – has good corrosion resistance and is used for various structural materials. The slightly weaker 6063 has good extrudability and is used in a diverse range of construction materials. | |
A7000,etc | Al-Zn-Mg Alloys Aluminum, zinc, Magnesium |
Also known as Extra Super Duralumin A7075, it is the strongest of all aluminum alloys. Used for aircraft and sporting goods. |
Aluminum alloy is divided into two main categories depending on the varied requirements and applications of the final product.
A comparison of aluminum with the commonly used metals iron and copper.
Element | Aluminum (Al) | Iron (Fe) | Copper (Cu) |
---|---|---|---|
Lightness | Specific Gravity 2.7 | Specific Gravity 7.9 | Specific Gravity 8.9 |
Advantages | Low elasticity, light, soft | Rigid, strong, heavy, some elasticity |
1.Good thermal conductivity 2.Resistant to low temperatures 3.Good electrical conductivity 4.Nonmagnetic material 5.Antibacterial properties |
Melting Point(℃) | 660.4 | 1535 | 1084.5 |
Density/Hardness | 2700 kg/m3, 2.75 | 7874 kg/m3, 4.0 | 8920 kg/m3, 3.0 |
Thermal Conductivity | 237 W/(m*K) | 80.2 W/(m*K) | 401 W/(m*K) |
Electrical Conductivity | 37.7×/m × 106S/m | 9.93×/m × 106S/m | 59.6×/m × 106S/m |
Corrosion Resistance | Rusts easily (excluding stainless steel) | Average rust resistance (displays tarnish, copper rust) |
Doesn’t rust easily |
Nonmagnetic | Unaffected | Affected | Unaffected |
Workability | Low elasticity, so cracks easily when bent. Soft and easy to cut. | Reasonable elasticity, so easy to bend if thin. High density makes it difficult to cut. Takes 2 to 3 times longer than aluminum and brass. | Elasticity makes it ideal for bending. Easy to cut. |
Typical Uses |
1 yen coin Aluminum wheels Aluminum cans Pots, kettles Fittings (windows sashes, doors, etc.) Railroad vehicles (chassis, lifting eye, etc.) Automobiles (Honda NSX, Prince R380, etc.) Motorcycle frames Reducer for thermit welding |
Steel products Cans Industrial products Household goods Ornaments, etc. |
Electrical wires and wiring for circuit boards Air conditioners Refrigerators Interior finishing materials Freezing equipment Material for electrical wires and cables Socks, sock liners Carpets, mats, etc. |
Element | Aluminum (Al) |
---|---|
Lightness | Specific Gravity 2.7 |
Advantages | Low elasticity, light, soft |
Melting Point(℃) | 660.4 |
Density/Hardness | 2700 kg/m3, 2.75 |
Thermal Conductivity | 237 W/(m*K) |
Electrical Conductivity | 37.7×/m × 106S/m |
Corrosion Resistance | Rusts easily (excluding stainless steel) |
Nonmagnetic | Unaffected |
Workability | Low elasticity, so cracks easily when bent. Soft and easy to cut. |
Typical Uses |
1 yen coin Aluminum wheels Aluminum cans Pots, kettles Fittings (windows sashes, doors, etc.) Railroad vehicles (chassis, lifting eye, etc.) Automobiles (Honda NSX, Prince R380, etc.) Motorcycle frames Reducer for thermit welding |
Element | Iron (Fe) |
---|---|
Lightness | Specific Gravity 7.9 |
Advantages | Rigid, strong, heavy, some elasticity |
Melting Point(℃) | 1535 |
Density/Hardness | 7874 kg/m3, 4.0 |
Thermal Conductivity | 80.2 W/(m*K) |
Electrical Conductivity | 9.93×/m × 106S/m |
Corrosion Resistance | Average rust resistance (displays tarnish, copper rust) |
Nonmagnetic | Affected |
Workability | Reasonable elasticity, so easy to bend if thin. High density makes it difficult to cut. Takes 2 to 3 times longer than aluminum and brass. |
Typical Uses |
Steel products Cans Industrial products Household goods Ornaments, etc. |
Element | Copper (Cu) |
---|---|
Lightness | Specific Gravity 4.5 |
Advantages |
1.Good thermal conductivity 2.Resistant to low temperatures 3.Good electrical conductivity 4.Nonmagnetic material 5.Antibacterial properties |
Melting Point(℃) | 1084.5 |
Density/Hardness | 8920 kg/m3, 3.0 |
Thermal Conductivity | 401 W/(m*K) |
Electrical Conductivity | 59.6×/m × 106S/m |
Corrosion Resistance | Doesn’t rust easily |
Nonmagnetic | Unaffected |
Workability | Elasticity makes it ideal for bending. Easy to cut. |
Typical Uses |
Electrical wires and wiring for circuit boards Air conditioners Refrigerators Interior finishing materials Freezing equipment Material for electrical wires and cables Socks, sock liners Carpets, mats, etc. |
We are surrounded by a multitude of metal products in our everyday lives, the majority of which have been surface treated in one way or another to compensate for the various disadvantages of metal.
Wear
Metal gradually wears when rubbed together causing unstable operation in the form of rattling and other abnormal phenomena. Even micro vibrations will cause wear.
Easily Corrodes
Corrosion caused by the surrounding environment is called rust. It is visually unpleasing and will adversely affect properties such as strength and durability.
No Color Variation
The color of metals such as gold, silver, copper, iron, tin, and lead is fixed, so much so that the name of each metal has represented a color since ancient times.
The use of metal will inevitably lead to corrosion. Disadvantages such as wear, lack of color and no lubrication cannot be avoided. Humans have sought and will continue to seek out new treatment techniques to overcome these inherent disadvantages.
A quick look at everyday goods will reveal a variety of characteristic surface treatments and coatings. You can see that surface treatment is implemented to compensate for the weak points of metal.
The exterior of a frying pan made from aluminum alloy is treated with a highly heat resistant baked coating.
The inside of the frying pan is coated with fluororesin.
Each manufacturer applies a different coating to the bottom section of the frying pan in contact with the stove’s flame.
It may be the same as the side plate, anodized, or ground down to bare aluminum to maximize heat conduction.
Carbonated drink cans have a resin coating.
The photo is Bang & Olufsen’s BeoSound 1.
The vibrant color generated by anodizing (anodizing) the aluminum speaker grill produces an unmatched stylish finish. Coloring metals is an important goal of surface treatment.